Industrial Equipment Torque and Vibration Monitoring
A wireless online torque monitoring system for an industrial main shaft, designed to verify whether the shaft operating state met design requirements.
Project Type
Industrial Equipment Monitoring
System Scale
one main shaft online monitoring system
Data Output
main thrust shaft torque, torque trend, calculated operating-state indicators
Engineering Value
How the system supported engineering decisions
The project verified shaft operating state against design requirements.
Wireless torque monitoring avoided the need to install a conventional torque transducer.
Continuous power and wireless communication supported long-term online monitoring.
Monitoring Content
Monitoring scope and field constraints addressed by the deployment
The original shaft-line state had to remain unchanged during monitoring.
The system needed continuous power support for long-term rotating-shaft acquisition.
Real-time torque values were required to evaluate whether operation matched design expectations.
System Configuration
Configured system architecture and data path
Field Devices
Shaft strain measurement, wireless torque acquisition, and wireless power support
Communication Layer
Wireless transmission from rotating shaft module to monitoring workstation
Central Platform
DL software platform for realtime torque values, trend records, and calculation module output
Sensor Deployment
Sensor layout and measurement purpose
Main shaft
DL-DAQ-005
Wireless torque acquisition without changing the original shaft structure
Wireless power area
DL-DAQ-005
Continuous power support for rotating acquisition
Monitoring workstation
DL-SYS-001
Realtime torque display and data storage
Engineering review
DL-SYS-001
Torque calculation and design-state verification
Data Analysis Results
Monitoring indicators and interpretation
Torque value
real-time torque acquisition
The system provided direct torque values for the main shaft.
Installation impact
no shaft-line modification required
Monitoring was completed without changing the original shaft system.
Long-term operation
continuous stable monitoring
Wireless power support enabled sustained acquisition.
Engineering Credibility
Reliability, topology, and project validation
99.98%
target data availability
IP67/68
field protection classes
4G/Fiber
site transmission options
RFQ
project-based configuration
Measurement planning
Monitoring object, measurement range, sampling rate, and signal type guide project configuration.
Communication options
DL systems support project configurations using wired, wireless, GNSS, and gateway-based communication methods.
Documentation support
Datasheets and technical selection information are available upon request for RFQ preparation.
Product selection should be confirmed against site conditions, measurement points, installation environment, and expected data output.
Structured RFQ Path
Request path for Industrial Equipment Monitoring Project
Step 1
Define Data Nodes
Sensor, wireless node, GNSS station, seismic unit, or DAQ field layer.
Step 2
Configure Network
Civil infrastructure, industrial equipment, heritage, seismic, or research monitoring chain.
Step 3
Build RFQ Scope
Asset type, measurement points, channels, sampling rate, communication, environment, and duration.
Step 4
Review Proposal
Receive system architecture, product configuration, data output, and engineering review structure.
Project Overview
Engineering context and monitoring scope
In 2022, an industrial research institute carried out torque monitoring on an industrial main shaft to understand whether the shaft operating state met the design requirement. The monitoring approach did not require a torque transducer and did not change the original shaft-line condition.
Client type
Industrial research institute
System scale
one main shaft online monitoring system
Project type
Industrial Equipment Monitoring