Monitoring Solution for Industrial Equipment Monitoring
Monitor rotating machinery and industrial equipment condition including vibration, torque, shaft power, rotational speed, and operational condition trends.
Project configuration scope
rotating machinery, gearboxes, motors, pumps, compressors, turbines used as industrial equipment, shafts, production equipment, heavy machinery, and industrial structures
Sensors
DL mapped
DAQ
DL mapped
Platform
DL mapped
Alerts
DL mapped
Industry Problem
Industrial Equipment Monitoring monitoring risks and field constraints
Monitor rotating machinery and industrial equipment condition including vibration, torque, shaft power, rotational speed, shaft torsional vibration, and operational condition trends.
Structural risks
- rotating machinery vibration
- gearbox condition change
- motor vibration
- pump and compressor vibration
- shaft torsional vibration and torque variation
- machinery condition trend drift
Monitoring challenges
- industrial interference
- rotating component installation
- high channel synchronization
- separating process vibration from fault indicators
- combining vibration, torque, speed, and shaft-power channels
Environmental conditions
- high noise
- oil and dust exposure
- temperature variation
- continuous operating cycles
- rotating machinery operating conditions
Recommended System Configuration
Typical hardware and software scope for this solution
Final selection depends on monitoring object, measurement points, signal type, communication method, and site installation conditions.
System Topology
From monitored asset to engineering decision
01
Monitoring Object
Bridge, tunnel, equipment, heritage, or laboratory structure
02
Sensor Network
Vibration, strain, displacement, GNSS, seismic, and environmental points
03
DAQ / Gateway
Synchronized acquisition, edge storage, timing, and communication
04
Platform Output
Trend, waveform, event alarm, report, dashboard, and RFQ package
DL-DAQ-603
Distributed Network Dynamic Signal Acquisition System
Distributed network dynamic signal acquisition system for large-structure strength and vibration testing, supporting strain, force, pressure, displacement, velocity, acceleration, IEPE acceleration, acoustic, and voltage inputs, modular Ethernet and PoE expansion, IEEE 1588 synchronization, 24-bit A/D conversion, bridge self-check, TEDS support, and long-duration synchronized dynamic recording.
Strain, force, pressure, displacement, velocity, acceleration, IEPE, acoustic, and voltage inputs
Dynamic synchronized acquisition
Ethernet / PoE with IEEE 1588 synchronization
Bridge / Building
Details
DL-DAQ-703
High-Performance Dynamic Signal Acquisition System
High-performance dynamic signal acquisition system for high-precision measurement in strong-interference environments, supporting strain, voltage, IEPE, charge, current, and resistance measurements, channel isolation, +/-500 V common-mode voltage suppression, 16-channel modules, gigabit Ethernet expansion, intelligent lead identification, TEDS support, four-wire bridge excitation, and up to 256 kHz per-channel continuous sampling.
Strain, voltage, IEPE, charge, current, and resistance inputs
Up to 256 kHz per channel
Gigabit Ethernet expansion
Industrial / Laboratory
Details
DL-DAQ-803
Portable Dynamic Signal Acquisition System
Portable dynamic signal acquisition system with 16 or 32 synchronized channels, supporting strain, force, pressure, displacement, velocity, acceleration, IEPE acceleration, acoustic, and voltage inputs, USB 3.0 communication, 24-bit A/D conversion, built-in battery operation, TEDS support, bridge self-check, long-duration real-time recording, and field testing or inspection workflows.
16 or 32 synchronized channels
Dynamic synchronized acquisition
USB 3.0
Bridge / Building
Details
DL-DAQ-901
Dynamic Signal Testing and Analysis System
Dynamic signal testing and analysis system for large-structure strength and service-life evaluation, supporting strain, bridge-type sensors, IEPE acceleration and acoustic sensors, charge sensors, RTD, thermocouple, current-loop sensors, eddy-current, velocity, acceleration, displacement, and voltage inputs, Ethernet or USB 3.0 communication, multi-channel synchronized recording, 256 kHz per-channel sampling, bridge self-check, TEDS support, and long-duration data storage.
Strain, bridge sensors, IEPE, charge, RTD, thermocouple, current-loop, eddy-current, velocity, acceleration, displacement, and voltage
Up to 256 kHz per channel
Ethernet or USB 3.0
Bridge / Building
Details
DL-SE-305
Low-Frequency Vibration Sensor
Low-frequency vibration sensor for acceleration, velocity, and displacement measurement, supporting selectable measurement ranges, 0.17 to 100 Hz low-frequency response depending on range, passive signal output, and structural microtremor or weak-vibration measurement.
Acceleration, velocity, and displacement ranges
0.17 to 100 Hz response depending on range
Passive signal output
Seismic / Building
Details
DL-SE-701
Portable Blasting Vibration Monitor
Portable blasting vibration monitor with three 100 kSPS channels, included sensor set, field display and keypad operation, local recording controls, USB storage support, LAN interface, charging interface, and use in blasting vibration measurement and field vibration event recording.
Three vibration channels with included sensor set
100 kSPS
USB storage and LAN interface
Blasting / Mining
Details
Additional products in this solution scope
Software Platform
Software Platform & Analysis System
Structural health monitoring software for dynamic signal analysis, modal testing, fatigue evaluation, and multi-view engineering visualization in complete DAQ and monitoring systems.
Signal Processing Engine
FFT analysis, time-domain waveform processing, IIR/FIR filtering, wavelet analysis, and cepstrum tools.
Structural Dynamics Analysis
Modal analysis for EMA, OMA, and GVT workflows with FRF, ODS, and structural prediction support.
Data Analytics Engine
Rainflow counting, fatigue life evaluation, statistical analysis, integration, and signal preprocessing.
Visualization System
Real-time waveform, FFT spectrum, 2D/3D visualization, dashboards, meters, charts, and synchronized views.
Case Reference
Relevant project examples
Industrial Rotating Machinery Monitoring
Torque, shaft power, rotational speed, vibration, gearbox, motor, pump, compressor, and operating-condition trend monitoring.
Heavy Equipment Structural Monitoring
Strain, vibration, stress, deformation, and machinery condition monitoring for heavy industrial equipment.
RFQ Fit
Convert solution scope into proposal input
Use the case references and product system mapping above to define monitoring points, product scope, and alert requirements.
Request Technical ProposalStructured RFQ Path
Request path for Industrial Equipment Monitoring Monitoring
Step 1
Define Data Nodes
Sensor, wireless node, GNSS station, seismic unit, or DAQ field layer.
Step 2
Configure Network
Civil infrastructure, industrial equipment, heritage, seismic, or research monitoring chain.
Step 3
Build RFQ Scope
Asset type, measurement points, channels, sampling rate, communication, environment, and duration.
Step 4
Review Proposal
Receive system architecture, product configuration, data output, and engineering review structure.
Key Technical Advantages
Engineering-grade monitoring capability
Combines rotating machinery monitoring, gearbox condition monitoring, motor vibration monitoring, pump and compressor monitoring, industrial turbine monitoring, and shaft torsional vibration measurement into one RFQ path.
Keeps RFQ conversation at system level instead of separate device-level categories.
Supports vibration, torsion, torque, strain, speed, and shaft-power channels for machinery health.
Uses synchronized DAQ for multi-point rotating machinery and structural response tests.
Converts condition monitoring requirements into proposal inputs for channel count, sampling rate, accuracy, installation method, and reporting output.
Engineering Credibility
Reliability, topology, and project validation
99.98%
target data availability
IP67/68
field protection classes
4G/Fiber
site transmission options
RFQ
project-based configuration
Measurement planning
Monitoring object, measurement range, sampling rate, and signal type guide project configuration.
Communication options
DL systems support project configurations using wired, wireless, GNSS, and gateway-based communication methods.
Documentation support
Datasheets and technical selection information are available upon request for RFQ preparation.
Product selection should be confirmed against site conditions, measurement points, installation environment, and expected data output.