Dongling MonitoringIntegrated Testing / Sensing / Monitoring
Rotating shaft-line test site, China

Rotating Machinery Transmission Shaft Torque Test for Research Institute

A customized wireless torque monitoring system for a rotating shaft, verified from low-load operating condition through full operating condition.

Project Type

Industrial Equipment Monitoring

System Scale

one customized rotating-shaft torque monitoring system

Data Output

shaft torque, shaft power, operating-condition trend

Engineering Value

How the system supported engineering decisions

The project validated wireless shaft-torque monitoring under real operating conditions.

On-site tuning improved communication reliability around the rotating shaft.

Torque and shaft-power data supported drivetrain engineering review.

Monitoring Content

Monitoring scope and field constraints addressed by the deployment

Wireless communication had to remain stable around rotating machinery and test equipment.

The system required verification across operating conditions from low-load to full-load operation.

Torque and shaft-power data needed to remain available for engineering acceptance and design review.

System Configuration

Configured system architecture and data path

Field Devices

Shaft strain measurement points, wireless torque acquisition, and wireless power support

Communication Layer

Wireless shaft data transmission to receiver and engineering workstation

Central Platform

DL software platform for torque calculation, shaft-power output, and report export

Sensor Deployment

Sensor layout and measurement purpose

Rotating shaft

DL-DAQ-005

Wireless torque acquisition during operating-condition tests

Wireless receiver area

DL-DAQ-005

Enhanced wireless signal reception for stable acquisition

Power support

DL-DAQ-005

Continuous operation support for rotating acquisition

Engineering workstation

DL-SYS-001

Torque calculation, display, and data export

Shaft strain signal to wireless DAQ, DAQ to receiver, receiver to software platform

Data Analysis Results

Monitoring indicators and interpretation

Trend output

Operating-condition coverage

low-load through full-load test completed

The system remained usable across the required shaft test range.

Torque acquisition

normal data collection during operation

The wireless torque acquisition worked under rotating-shaft conditions.

System operation

stable onsite operation after tuning

Communication improvements supported continuous measurement.

Engineering Credibility

Reliability, topology, and project validation

99.98%

target data availability

IP67/68

field protection classes

4G/Fiber

site transmission options

RFQ

project-based configuration

Measurement planning

Monitoring object, measurement range, sampling rate, and signal type guide project configuration.

Communication options

DL systems support project configurations using wired, wireless, GNSS, and gateway-based communication methods.

Documentation support

Datasheets and technical selection information are available upon request for RFQ preparation.

Product selection should be confirmed against site conditions, measurement points, installation environment, and expected data output.

Structured RFQ Path

Request path for Industrial Equipment Monitoring Project

Step 1

Define Data Nodes

Sensor, wireless node, GNSS station, seismic unit, or DAQ field layer.

Step 2

Configure Network

Civil infrastructure, industrial equipment, heritage, seismic, or research monitoring chain.

Step 3

Build RFQ Scope

Asset type, measurement points, channels, sampling rate, communication, environment, and duration.

Step 4

Review Proposal

Receive system architecture, product configuration, data output, and engineering review structure.

Project Overview

Engineering context and monitoring scope

In 2022, an industrial research institute used a wireless torque monitoring system for long-term online monitoring of rotating-shaft torque and shaft power. The system was tuned on site to improve communication and wireless reception, then verified through operating-condition tests.

Client type

Industrial research institute

System scale

one customized rotating-shaft torque monitoring system

Project type

Industrial Equipment Monitoring